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used and the machine settings. When producing very large components, customers
are using Aplicator's VIM concept for delivering precision volumes of
resin, up to 5000 kg, to the right place at the right time.
Operation
- Feeding Pump
The VRI-515 machine uses an air driven
dual-acting piston pump for both resin and catalyst. Constructed from
stainless steel, the catalyst pump incorporates a pressure gauge and pressure
relief valve and is mechanically synchronised with the resin pump for
precise and pulse free delivery of catalyst regardless of variations in
air supply or resin viscosity. Catalyst volumes are easily adjusted with
a hand wheel, which changes the stroke length of the catalyst pump. The
mixing ratios are continuously variable. Catalyst can be pumped direct
from the original container. Resin is usually pumped from a 200-litre
drum, but can also be pumped from a 25-litre pail, a bulk container or
a fixed storage tank. Both catalyst and resin are thoroughly blended together
using a static mixer on the front of the automatic gun. The machine is
equipped with a unique recirculation system for degassing and functional
checks.
Operation
- Vacuum Infusion
The machine feeds mixed resin into the
resin infusion tank. Four level indicators control the maximum –
minimum levels of resin in the tank. During the infusion process, the
ports are individually controlled manually, or automatically using Aplicator's
unique Resin Flow Control (RFC) system. The operator decides when the
individual ports should open and close. They can all be open at the same
time or can be opened sequentially depending on the time that has been
set. Should the resin level reach the low-level indicator, all hoses close
automatically to prevent the risk of drawing air into the mould. Once
the part is cured, the disposable vacuum hoses are replaced and the VRI
machine is ready for the next production cycle.
Disposable
Mixer or Automatic Flushing
Depending
upon the resin used, the machine can be supplied with either a disposable
mixer or with a permanent mixing head with a flushing function. A disposable
mixer is simply replaced after use without the need for cleaning. Cleaning
the permanent mixing head after use is simply achieved by using the built-in
pneumatically operated flushing pump. Pressing the flush button, will
automatically flush the head with no manual handling of potentially hazardous
solvents.
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